Frequently Asked Questions - Ductulator

April 4, 2022

How to calculate duct work sizes for welding fume extraction layouts and fan CFM requirements

IAP Ductulator

1) Use the back of the Ductulator

IAP Ductulator sketch


2) Have a simple sketch of your system


3) Start with the first fume arm in line (3”). Then work your way to the last arm. Start with 3” duct work since you have a 3” arm.



IAP Ductulator


4) 3” dia is equivalent to 7 sq in  (see Ductulator red circled area)


5) Next arm is 3”, which is also 7 sq in 

IAP Ductulator in use


6) When you add 7 (first 3” arm) + 7 (second 3” arm) = 14 sq in.  Find 14 sq in on the chart.  It is equivalent to 4” diameter duct work.  So when you add the second 3” fume arm your duct work needs to increase to 4” diameter.

Ductulator picture 5


7) Next is a 6” fume arm.  This is equivalent to 28 sq in

Ductulator picture 6


8) 28 sq in + 14 sq in = 42 sq in


9) 42 sq in is 7.5" diameter duct work.  We would round up to 8"





Note: You can use odd duct diameters at 3", 5", 7", and maybe 9". Typical to stay to even afterwards, unless customer wants odd.


10)     At the fan inlet the duct work is 8” 


11)     The arm cfm is:


a.      3” – 170 cfm (1.5 wg)

b.      6” – 600 cfm (1.5 wg)

c.      Total = 170+170+600 = 940 cfm


The fan would need to be more than 940 cfm

If you don’t have a Ductulator and would like one, email Josh Cannon (Sales@iap-airproducts.com). He can help with all your welding fume extraction needs!   

SHARE THIS POST

IAP Weld Shell welding booths
October 13, 2025
IAP recently loaded up the truck & hit the road. Our mission: to install a full lineup of our IAP Weld Shell welding booths & our signature fume extraction arms at a new trade school. This wasn't just another installation; it was about transforming a workspace into a truly safe & state-of-the-art learning environment.
IAP Air Products Fire Station & EMS Air Cleaners
September 3, 2025
Firefighters and EMS face more than just the dangers of the job—they’re also exposed to harmful vehicle exhaust fumes every time trucks and emergency vehicles run inside the station. That’s where IAP Air Products Fire Station & EMS Air Cleaners come in. Contact us to find out more.
IAP Laboratory Snorkel
August 20, 2025
In a variety of professional environments, from scientific laboratories to specialized workshops, maintaining superior air quality is critical. The IAP Laboratory Snorkels are a proven solution for capturing and removing harmful airborne contaminants right at their source. While the name suggests a scientific setting,