Frequently Asked Questions - Ductulator Part 2

Jun 03, 2022

Ductulator Part 2 : How Much CFM Do I Need?

Ductulator

We often get asked, “How much CFM do I need in my welding fume extraction arm?” We thought we would take the time to show and explain where we get our MINIMUM CFM requirements from. 


When it comes to calculating CFM needed at the hood, it’s a relatively easy process. The first thing you’ll need is a “Ductulator” or “Slide Rule”. If you don’t have one and would like one, reach out to us and we would be more than happy to provide!

Ductulator in use


Once you have your Ductulator, you’ll want to flip it over to the back.


In the bottom right corner, you’ll notice a chart, titled: “Conveying Velocities in Duct”. This chart helps you determine the Feet Per Minute (FPM) needed to capture the contaminants depending on your application. For this example, we are going to assume this is a welding application. This would fall under the “Fumes & Mist” section of this chart. When you follow the chart, you’ll notice that for this application, you’ll need 2000 – 2500 FPM to capture the contaminants. (SEE CHART BELOW IN RED)

IAP Ductulator being used

With this information, we now need to go to the front of the Ductulator to do our calculations. There are 2 main sections on the front of the chart that we will be using (NOTATED AS 1 and 2 IN GREEN). With the Ductulator, you’ll notice that there is an inward piece that is able to be moved. As you move this, look at CHART 1. On the left-hand side of that chart, you’ll see the top section says “Round Duct Diameter”. Within this chart, you’ll also see a fixed arrow at the top. Knowing this, you’ll want to move the inward piece of the Ductulator so that the size of the Round Duct Diameter is matched up with the arrow and leave it. In the picture, we have already moved it to 6”. 


Now, turn your attention to CHART 2. Take notice of left-hand side of the chart that says “VELOCITY (FPM)”. We previously figured out that the minimum FPM needed to capture welding smoke is 2000 – 2500. Drop down to the row immediately below and you’ll notice that this give you the CFM that correlates with the diameter duct you are using, and the FPM needed. 

So how much CFM do you need? According to the chart, you need between 400-500 CFM minimum (at the source hood) to capture weld smoke with a 6” diameter arm. 

Now, you’ll need to determine what diameter fume arm you are working with. The most popular diameter fume extraction arm for welding applications is a 6” diameter so that’s what we’ll use in this example.


Here is the information we now know:


Application: Welding


Diameter of our Welding Fume Extraction Arm: 6”


Velocity Needed to Capture Contaminant: 2000 – 2500 FPM

Here at IAP Air Products, we never want to do the bare minimum. When we are sizing our 6” diameter arms, we typically account for around 600 CFM, as most smaller fans are already rated for this.


This same process can be applied to any diameter arm for any application that you need! Hopefully, this little tutorial has been helpful! 

Have you got a Ductulator and want to show us how much you’ve learned? Fill out the following questions and submit to: Sales@iap-airproducts.com. If you get them all right, we’ll send you a little prize!


The How Much CFM Would You Recommend does not count towards right or wrong, but if you’re an over-achiever and want to take a shot at it, you’ll probably want to use the Fume Arm Curves for each arm to see how much CFM our arms can handle. This can be found on the Hanging Fume Arm page under the appropriate “Airflow Curve”.


3” Fume Extraction Arm:

Application: Fumes & Mist

FPM Range:

Typical Uses:

Minimum CFM Range:

How Much CFM Would You Recommend?

 

4” Fume Extraction Arm:

Application:

FPM Range:

Typical Uses: Grinding Dust, Clay Dust, Limestone Dust

Minimum CFM Range:

How Much CFM Would You Recommend?

 

5” Fume Extraction Arm:

Application:

FPM Range: 4000-4500

Typical Uses:

Minimum CFM Range:

How Much CFM Would You Recommend?

 

8” Fume Extraction Arm:

Application:

FPM Range:

Typical Uses:

Minimum CFM Range: 700 – 850 CFM

How Much CFM Would You Recommend? 

SHARE THIS POST

Downdraft Tables for Welding and Grinding
01 Apr, 2024
Welding and grinding are essential processes in many industries, from manufacturing to construction. However, these processes can produce harmful fumes, dust, and particulates that can pose serious health risks to workers and damage equipment. To mitigate these risks, many companies are turning to downdraft tables, which offer a range of benefits for both workers and businesses.
Weld booth layout at a high school
11 Mar, 2024
This article highlights the use of individual fume extraction welding booths. These booths are designed especially for high schools with welding programs, trade schools or technical colleges, and smaller facilities needing a welding solution for their weld fume, smoke, and pollution control.
Welding Fume extraction arms by IAP for workplace safety and environmental protection
27 Feb, 2024
Fume extraction is a critical aspect of workplace safety and environmental protection, particularly in industries where hazardous fumes are generated. Fume arms, also known as welding fume extraction arms or articulating arm, play a crucial role in capturing and removing harmful airborne contaminants. In recent years, there have been significant advancements in fume arm design, driven by the need for more efficient, versatile, and user-friendly solutions. This article explores some of the latest innovations in welding fume extraction arm design and their implications for the future of fume extraction.
Share by: